by chemglass

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RxnHub Controller- Reactor Auotamtion - Data Logging

Published Sep 15, 2015 in Business & Management
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RxnHub Controller- Reactor Auotamtion - Data Logging... Read more

RxnHub Infinity controller made for Chemglass by J-Kem® is a simple solution for automating reactors. Controller/Software automates
the reaction process by controlling reagent addition, temperature control, stirring, data collection and other required parameters through
one interface.
The RxnHub controller concept is to create custom instruments in software, similar to LabView®, but with two significant advantages:
Better Hardware – Ultrahigh resolution inputs, serial and digital interface components needed for laboratory and process control.
Better Software – Written in VB.net and designed specifically for your application. Using dot.net language removes many programing
limitations and J-Kem® also releases the original source code. Software can output to a read only encrypted Excel file that is CFR21
part 11 compliant.
The genius of the Reaction Controller is that the sensors it’s configured to read (pH probe, thermocouple, etc.) and the instruments it’s
configured to control (chillers, stirrers, pump, etc.) can be changed by the user as research needs change.
KEM-RxC Software organizes the controls of the Reaction Controller in a single tabbed document in table or graphical form. The
addition of up to six reagents, temperature control and mixing can be programmed by the user and adjusted in real time. Software can
be customized to meet virtually any reaction or process control requirement.
Sensors - Read any analog sensor to monitor and control pressure, flow rate, oxygen or ion concentrations.
Instruments - Automate other instruments, such as UV spectrometers, fraction collectors, pumps, and balances by placing them under
the control of KEM-RxC software.
Digital - Monitor for external events or control external valves, motors, or virtually any other device.
Automate Reaction Control:
• RxnHub Controller organizes the controls of the reaction controller in a single tabbed document in table or graphical form.
• The addition of up to 6 reagents, temperature control and mixing can be programmed by the user and adjusted in real time.
• RxnHub Control can be customized to meet virtually any reaction process or process control requirement.

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Presentation Slides & Transcript

Presentation Slides & Transcript

CONTROLLogReportGMPEnhanced SafetyAlarmspH ControlLimitsSafety Response PauseTrackRepeatManualAutomated5 ul/min200 ml/minPTFEGlassSyringeDual ChannelPressure ControlDual ThermocoupleExperimentsCSVOverhead MotorCirculatorVacuumBalancePumpsSamplingDosingTitration

The ControllerThe Concept As a producer of hardware we know that it is expensive to make custom equipment.The vision of the controller is to have a single versatile hardware interface that can be made into virtually any custom instrument by means of softwareThe Infinity concept is to create custom instruments in software, similar to LabView, but with two significant advantagesBetter Hardware- Ultra-high resolution inputs, serial and digital interface components needed for laboratory and process controlBetter Software – Written in VB.net and designed specifically for your application. Using dot.net language removes many programing limitations and J-Kem also releases the original source codeTechnical SpecificationsThe standard Infinity controller has analog inputs for two type T thermocouples, 1 pH probe, and one pressure input. Additionally, one of the serial ports on the side of the controller is programmed to operate an overhead stirrer, a second port is configured for a chiller, and a third port is available for an additional instrument.Analog inputs – If you wish to use the thermocouple and pH probe inputs, then attach the sensors to the appropriate connectors. To monitor the pressure of an attached reactor, connect a piece of tubing from the pressure transducer input on the back of the controller to the reactor to monitor.Serial Inputs – Connect a 9-pin serial cable between the port on the side of the controller labeled "Stirrer" to the serial port on the stirrer. Connect a second serial cable between the port on the side of the controller labeled "Chiller" to the serial port of the chiller. NOTE – prior to ordering, the model number of the chiller and stirrer must be specified (this is for FAT).

Dual or Single Channel PumpSyringe Sizes: 10 μL to 50 mL Glass & Teflon wetted parts Dispense resolution is 1/48,000 of the syringe size in use Easily interchangeableMotor Stall detector (Pressure Build UP) Valve With 3 to 8 program selectable ports All wetted Teflon partsProgram controlled distribution valve fills and dispenses from up to 8 portsGlass and PTFE syringeDelivery rates from 0.75µL/min to 375mL/minUp to 16 pumps can be combined into a single system

Pump ControllerController The pump is operated from your PC and is the most versatile syringe pump available. Programs are stored and recalled, and the experiment's progress is displayed on the PC. PUMP CONTROL SOFTWARE IS SUPPLIED WITH PUMPStandard ProgramsComes with KEM-Pump graphical control software that runs the syringe pump module.   KEM-Pump implements all of the standard programs of the SYR-1200 plus additional programs for serial and multi-reactor reagent additions. Unlike any other syringe pump, KEM-Pump is an open source code application that allows researchers with programming experience to create their own applications without limitations.Pre-written applications include:Timed Addition  -Adds a single reagent (any volume) to a single reactor at a user specified rateMulti-Step Timed Addition  -Adds up to 16 different reagents, independent volumes and rates to a single reactorMulti-Reactor Addition - Adds a single reagent to 1-7 different reactors at independent rates and volumesProgram Builder  -A drag-n-drop application, for non-programmers, to build sophisticated pump programs 

Pump Key FactsSyringe Sizes25, 50, 100, 250, 500 uL1, 1.25, 2.5, 5, 10, 25, 50 mlShatter proof coating also availableHeated Syringes also availableUp to 16 pump channels, 1 & 2 standard productsFlow rates from 0.5 ul/min to 200 ml/minValve Heads Ports 3, 4, 6, 8Accuracy = 0.33% CV, Full strokePrecision = 0.007% Full Stroke

Additional Pump FunctionsProgram your pump operation (then unplug PC)Controller Box addsTemperature Dependent Safety Pause/StoppH Control (temp compensation)Monitor the pressure in reactor systemAlso opens access to full reactor automation Circulator and Over Head StirrerSoftware is a perpetual license

Examples of Pump Operation pH ControlSamplingAcidBaseContinuous FlowDual Dosing (Multiple Reagents)Rgt ARgt BSamplingSamplingMany Reagents to 1 Reactor or 1 Reagent to Many Reactors

Automate Reaction ControlSimplicityControl reaction variables from a single excel-like interfaceMulti Step Ramps forReaction temperatureReagent additionMixingSolution pH controlAdd multiple reagents based onTime/Temperature/pH/PressureSafetyUser definable alarms for all reaction parametersDefine alarm response, including emergency shutdown VersatileIdeal for methods development and reaction optimizationExactly reproduce reaction conditions for production runsMethods storage and recallThe genius of the Reaction Controller is that the sensors it’s configured to read (pH probe, thermocouple, etc.) and the instruments its configured to control (chillers, stirrers, pumps, etc.) can be changed by the user as research needs change.

Automate Reaction ControlChemRxN Control organizes the controls of the reaction controller in a single tabbed document in table or graphical form.The addition of up to 6 reagents, temperature control and mixing can be programmed by the user and adjusted in real time.ChemRxN Control can be customized to meet virtually any reaction process or process control requirement. Sensors – Read any analog sensor to monitor or control pressure, flow rate, oxygen or ion concentrations. Digital – Monitor for external events or control external valves, motors.Automate: Sensors: Custom Features:Liquid Pumps Temperature Import Reactions from ExcelpH Control pH Log Reaction Real Time DataCirculators Pressure Periodically Sample ReactionPressure/Vacuum Control Turbidity Balances Dissolved Oxygen Solid Addition UV & in-line sensorsValves

Serial Communication IssuesSerial communication with external instruments is a very complex task, primarily because there are somany different manufactures and each manufacture uses its own unique communication protocol andcommand set (additionally, some manufactures do a very poor job implementing reliable serialcommunications). J-KEM has simplified this complex task by pre-configuring the Infinity controller withthe communication parameters of the most common laboratory instruments. Three elements must beaddressed to successfully communicate with an instrument through the Infinity software.1) The instrument must be connected to the proper Infinity (or PC) port.2) The instrument must be programmed with the correct communication parameters (like the correct baud rate). In general, the only parameter that must be set in the instrument is the baud rate. The baud rate should be set to 9600. In any case, the baud rate set in the instrument (chiller, stirrer, etc.) must be the same value specified in the Serial Port Configuration table. Contact the instrument manufacture for assistance.3) The correct cable must be used to connect the instrument to the Infinity controller. This is veryimportant, and is usually the source of errors. Below is a list of instruments that use non-standardcables. If you do not have the correct cable, it must be purchased.

Instrument Specific IssuesThe serial communication protocol for every manufactures instrument is different, additionally, some instruments have special cable requirements. To the degree possible, know issues with common instruments are listed below.IKA Stirrers IKA stirrers must be connected directly to the PC, either a PC 9-pin serial port or a USB port.IKA manufactures a wide verity of stirrers, but most fall into these categories. Stirrers with 15-pin serial connectors – These stirrers require a custom USB to serial cable. This cable is available CG-1978-Q. Stirrers with 9-pin serial and USB connectors – To use the 9-Pin connector, you must use the proper USB to serial cable CG-1978-Q to use the USB connector, you must install the VCP driver available from IKA.Julabo Chillers These chillers require a custom 9-pin serial cable. These are available CG-1978-Q cables.Huber Chillers These chillers require a custom 9-pin serial cable. These are available CG-1978-Q cables.Heidolph RZR StirrersThese stirrers require a custom 15-pin serial cable. These are available CG-1978-Q cables.Serial commands for four RZR models are implemented, the models 2051, 2052, 2102, and 2012Z. Each of these stirrers have different speed ranges. It is the user’s responsibility to not send a speed outside of the stirrer’s range. In the case of the Model 2102 stirrers, the user must manually place the stirrer in Speed range I or II using the stirrers front panel controls before starting a run with the Infinity controller.DON’T FORGET YOUR HUBER REQUIRES AN E-Grade or DV-Grade Up Grade

GMP compliant data logging creates a read-only Excel file with embedded encryption codes. The data in the file can be displayed, and printed (plotted) from Excel, but it can not be edited without corrupting the encryption keys. The encryption keys are used to determine if the file has been modified since the time it was originally created.Non-GMP compliant data logging creates a standard Excel data file than can to displayed, printed and plotted.